The Xirallic Disaster

The Xirallic Disaster

On the afternoon of Friday, March 11, 2011, a magnitude 9.0 earthquake occurred off the coast of Japan.  It was the most powerful earthquake ever to hit Japan and one of the five largest earthquakes ever recorded in over 100 years of record-keeping.  The earthquake then spawned a tsunami generating waves over 100 feet high.  Among other things, the tsunami damaged a nuclear generating plant and wiped out countless homes and businesses.  Among the many businesses hit was the Merck company, the world’s sole maker of Xirallic paint pigment, a product used extensively by most major car companies for both factory paint jobs and field refinishing.  Immediately, major refinish paint companies began to ration the product.  Whereas a paint distributor may order a gallon of Xirallic material, they were now reduced to pints or less.  The disaster also had a an ill-effect on many parts manufacturers, suppliers to auto manufacturing lines.  Hardest hit were Toyota and Honda.  The Xirallic issue was rectified in about 90 days once the plant was brought back on-line.  Parts issues, mainly with Toyota and Honda lasted almost a year.

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The Infamous Two-Man Shop

The Infamous Two-Man Shop

In the 1970’s, the number of shops continued to grow, fueled by younger techs who did not want to conform to the rules of an existing shop, or didn’t like the work they were getting, and decided to start their own shop.  Angry, and determined to “get back” at their former employer they found a small garage, hung out a sign, and opened for business.

Industry veteran Tony Lombardozzi explains, “When these guys left, they either took someone with them, or very quickly realized they needed some help, and became a two-man shop.  Then they went to all the former shop’s insurance contacts to tell them, to get their business, they would charge $2 per hour less than their previous shop.  So the work started to roll in, but in the days before job-costing, those two guys never knew if they were making any profit or not.  Subsequently, many of them didn’t last.”

Some of these shops exist today (in 2017) operating on a shoe-string and “flying under the radar.”  Lombardozzi explains, “There is always someone looking for a cheap and fast collision repair, not caring if OE procedures are observed or not.  And there is always a small, out-of-the-way shop that is willing to provide it, and maybe even save their deductible for them.  But the cost of doing business is now so high, and in the wake of the John Eagle Decision, the liability is so high, it’s only a matter of time before these little shops disappear.”

November 11, 1918

Armistice Day – 100th Anniversary

To us in America the reflections of Armistice Day will be filled with solemn pride in the heroism of those who died in the country’s service, and with gratitude for the victory, both because of the thing from which it has freed us and because of the opportunity it has given America to show her sympathy with peace and justice in the councils of nations. 

President Woodrow Wilson – November 11, 1919 on the occasion of the first anniversary of the cessation of WWI hostilities

YesterWreck wishes to recognize all members of the collision repair industry who have served their country – past and present, and all the men and women of the US armed services everywhere for their service.

From Wood to Steel

Most people in the collision repair industry today know that car bodies were originally made of wood, not unlike their predecessors, the horse-drawn wagon.  But when did they start changing to steel?

Hupmobile, at the Detroit Auto Show in 1913, introduced the first stamped steel auto body.  Much of the coachwork on cars of that era was wood.  Hupmobile was not alone.  A few months later, Dodge Brothers started producing all-steel car bodies.  In the latter part of the 1920’s, wooden car bodies were fast disappearing from the market, much to the dismay of those in the wood-producing business.  The National Lumber Manufacturers Association charged steel makers with “disseminating propaganda against the use of wooden automobile bodies” when the steel makers placed an ad in an automotive trade magazine promoting the use of steel automobile bodies and stating that steel would soon completely replace wood as “…the automobile industry heeds the trend of progress.”

If you enjoy interesting tidbits like this about the collision repair industry, click on the “Order Here” tab above and pick up a copy of “YesterWreck.”

Early Accounting Systems

Early Accounting Systems

In 1974, industry pioneer Denny Kiyohara started an accounting service and focused on body shops.  The only shops that were anywhere near organized enough to use his services were dealership body shops, used to shuffling a lot of paper and tracking numbers.  Seeing a need, Kiyohara developed the first computerized accounting system for body shops; the Automotive Repair Management System, better known as ARMS.  Eventually, he created a computer system to handle what had previously been done on spread sheets.

Early Technician Training


Today, everyone knows I-CAR as the premier training arm of the collision repair industry.  But in the earliest days of the automobile, training for automobile mechanics was tough to come by.  In the earliest days there was no differentiation between mechanical technicians and “body-men”.  Oddly, it was the Young Men’s Christian Association, the YMCA, that answered the call.

After an earlier focus of training young men for the ministry, the YMCA’s management endorsed general education work in 1889.  It was not long after that they turned to training young men in the new technology of auto repair.  By 1900, 288 chapters nationwide enrolled over 24,000 students in various vocational courses.  By about 1905, the Automobile Club of America persuaded the YMCA education committee to train chauffeur/mechanics and thus an automotive curriculum became available in Boston and New York.  It became the YMCA’s job to produce “competent and reliable men” who would be employed by the city’s “wealthy motorists and garagemen.”  The YMCA’s auto technician training lasted until the end of WWI.

Bondo is Invented

Bondo Is Invented

A Mr. J.C. O’Donnell purportedly invented body filler in 1955 but it would take another year before it was referred to as plastic body filler. Many simply referred to all plastic fillers by one of its most popular trade names, Bondo.  Plastic fillers were easier to use, enabling the shop to make a cheap and fast repair.  The problem was however, that early plastic fillers sometimes fell off the car, prompting either a re-do of the repair, or a very angry customer – or both.  O’ Donnell went on to found the Unican company on July 31, 1962, well known for its variety of body filler products.

Cover Revealed

My publisher just provided a proof of my book’s cover featuring George V. Arth and Son Auto Body in Oakland, CA, the oldest continuously operated body shop in America.

I-CAR Is Born

By early 1977, many collision industry leaders could see the need for change within the industry.  With the introduction of the unibody vehicle, cars were getting more sophisticated, and the repair industry had grown stagnant.  While paint technology had changed somewhat, and car-building had certainly changed, body-men were still applying the same repair techniques that had been used since the end of WWII.  And, it appeared to most that unless someone or some organization took the reins and forced change, shops would soon be incapable of making safe repairs.

In April, 1979, a number of industry leaders met at the Hilton Hotel at the San Francisco airport, and began to devise a plan.  Among them was a representative from the Automotive Service Association (ASA), the Executive Director of the Autobody Craftsman Association (a leading auto body association at the time), a representative from the Equipment and Tool Institute, executives from General Motors and representatives from State Farm along with an array of shop owners and other interested parties. The first thing they all agreed on was that collision technicians needed better repair information – and a lot more of it.  If a vehicle had to be fixed a certain way, the OE had to let the industry know it and make the information readily available.  The question was – what was the best way to do that?

Of course, each party had their own interests throughout the discussions.  It was noted that several insurance representatives only wanted to find a way to make cheaper repairs.  Bob Mecherle of State Farm realized that the discussions were not about “cheap” but how to perform a proper repair and address the changing technology.

Dan Murray of General Motors was a key party to the affair because he had recently returned from a two-year stint living in Germany and working for General Motors where the collision repair business had advanced considerably further than the U.S.  In Germany and all over Europe, unibody construction had been used for several years so equipment manufacturers and technicians had advanced considerably.

In November of 1979, a meeting of forty invited industry leaders was held in Des Plaines, Illinois where, after much discussion and planning, over 30 shop owners and associations, along with State Farm, provided enough seed money to start a non-profit company that would train collision technicians on how to properly repair collision damage.  The entity they founded, was the Inter-Industry Conference on Auto Collision Repair; then known as IICACR, and now known simply as I-CAR.